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Junction box electrical interface

Junction Box 2.0 features a plug-and-play design with simple interfacing. Junction Box 3.1, on the other hand, offers a more advanced and flexible interface, with additional support for analog outputs. This page provides an overview of the electrical interfaces of both variants.

Junction box 2.0

A Norwegian Subsea junction box 2.0 interfaces the MRU Marine to Ethernet, RS-232 or RS-485 ports of a system. The main connector in the front of the junction box is mated with a marine cable from the MRU. The nominal power input to the MRU Marine is 24 V DC. The MRU will work with input voltages from 10-36 V. The unit is protected against reverse polarity. If input voltage drops below 12 V, the unit will shut down safely. There is no over-voltage protection. Hence, too high input voltage may damage the MRU Marine permanently. Power consumption is approximately 6 W.

Connector overview

Junction box 2.0 consists of five connectors:

  • Power: 9–36 VDC input, terminal block.

  • Ethernet: Ethernet communication, RJ45.

  • RS-485: Serial communication (RS-485), DB-9.

  • RS-232: Serial communication (RS-232), DB-9.

  • Sync: Time synchronization, DB-9.

An overview of the connectors and their associated pinout diagrams are given below.

junction_box.png
junction_box_side.png

POWER - BARREL JACK 2.1 mm

PIN NUMBER

SIGNAL

+

10-36 V DC

-

GND

ETHERNET, RJ45

PIN NUMBER

SIGNAL

1

Tx_D1+

2

Tx_D1-

3

Rx_D2+

6

Rx_D2-

RS-485, DB-9 (male)

PIN NUMBER

SIGNAL

8

Tx+ (RS-485)

9

Tx- (RS-485)

5

Rx- (RS-485)

4

Rx+ (RS-485)

1

GND

RS-232, DB-9 (male)

PIN NUMBER

SIGNAL

3

Tx (RS-232)

2

Tx (RS-232)

5

GND

SYNC, DB-9 (male)

PIN NUMBER

SIGNAL

7

Sync1 (PPS)

9

Sync2 (RX GPS)

8

GND

6

GND

Junction box 3.1

The Norwegian Subsea Junction Box 3.1 provides flexible interfacing of the MRU Marine, MRU Marine S and MRU Subsea with a system via Ethernet, RS-232, and RS-485 ports, and also includes support for analog outputs (over RS-485). A pigtail connection is required on the side connected to the junction box.

junction_box_30_isometric.png

Connector overview

Junction box 3.1 consists of six actively used connectors and two switches:

  • J4: Analog outputs.

  • J5: Serial ports and sync lines.

  • J6: Power and ground.

  • J7: Ethernet.

  • J8: Ethernet to MRU.

  • J9: Power, ground, serial ports to MRU.

  • Power switch: Enable/disable power to PCB.

  • Dip switch: Analog output via RS-232/RS-485.

An overview of the connector pinout diagrams and their internal arrangement on the PCB can be seen below.

junction_box_30_overview_connectors.png

J4 - Analog outputs

There are 6 analog output channels that can be configured to output volt (-12 to 12 V) or current (0 to 20mA). Analog Outputs (J4) and switches for volt/current mode selection can be seen on the PCB in the outlined area below.

PCB_junction_box_30_j4.png

The J4 connector pinout diagram is given below.

J4 CONNECTOR PINOUT DIAGRAM

PIN NUMBER

SIGNAL

NOTE

1

GND

2

OUT_0

3

GND

4

OUT_1

5

GND

6

OUT_2

7

GND

8

OUT_3

9

GND

10

OUT_4

11

DATA_RDY

This signal indicates that all channels have been updated. It will go from 0V to 5V for 10 microseconds and return to 0V.

12

OUT_5

The switch for each channel (0 to 5) can be set to V for Volt (default) and I for current output mode, respectively.

J5 - Serial ports and sync lines

On the J5 connector, there are 2 serial ports (1 × RS-232 and 1 × RS-485) along with 2 sync lines, as shown on the PCB in the outlined area below.

PCB_junction_box_30_j5.png

The J5 connector pinout diagram is given below.

J5 CONNECTOR PINOUT DIAGRAM

PIN NUMBER

SIGNAL

1

RS485RX+

2

GND

3

GND

4

GND

5

GND

6

RS232RX

7

RS485TX+

8

RS485RX-

9

SYNC1

10

RS232TX

11

SYNC2

12

RS485TX-

J6 - Power and ground

Power and ground to the MRU are supplied via the J6 connector, which is shown on the PCB in the outlined area below.

PCB_junction_box_30_j6.png

The J6 connector pinout diagram is given below.

J6 CONNECTOR PINOUT DIAGRAM

PIN NUMBER

SIGNAL

1

GND

2

VCC, input from 9V to 36V

J7 - Ethernet

Ethernet is on the J7 connector, which is shown on the PCB in the outlined area below. The RJ45 connector on the junction box is connected to the signals GIGE_TXD2+, GIGE_TXD2-, GIGE_TXD1+ and GIGE_TXD1- on the J7 connector. This connector can be used to easily access the MRU via Ethernet.

PCB_junction_box_30_j7.png

The J7 connector pinout diagram is given below.

J7 CONNECTOR PINOUT DIAGRAM

PIN NUMBER

SIGNAL

1

GIGE_TXD4+

2

GIGE_TXD4-

3

GIGE_TXD3+

4

GIGE_TXD3-

5

GIGE_TXD2+

6

GIGE_TXD2-

7

GIGE_TXD1+

8

GIGE_TXD1-

J8 - Ethernet to MRU

The J8 connector is for the Ethernet signals to the MRU. It is shown on the PCB in the outlined area below.

PCB_junction_box_30_j8.png

The J8 connector pinout diagram is given below.

J8 CONNECTOR PINOUT DIAGRAM

PIN NUMBER

SIGNAL

1

GIGE_TXD1+

2

GIGE_TXD1-

3

GIGE_TXD2+

4

GIGE_TXD2-

5

GIGE_TXD3+

6

GIGE_TXD3-

7

GIGE_TXD4+

8

GIGE_TXD4-

9

SYNC2

10

SYNC1

J9 - Power, Ground and Serial ports to MRU

The J9 connector is for power, ground and serial ports to the MRU, as shown on the PCB in the outlined area below.

PCB_junction_box_30_j9.png

The J9 connector pinout diagram is given below.

J9 CONNECTOR PINOUT DIAGRAM

PIN NUMBER

SIGNAL

A

GND

B

RS485TX+

C

V_IN (9 to 24 V)

D

RS485RX+

E

RS232TX

F

RS485TX-

G

RS232RX

H

RS485RX-

I

NC0

J

NC1

RS-485 for J9 connector

The analog junction box must be connected to the MRU via RS-485 to use the analog output channels. I.e., the RS-485 signals on the J9 connector must be connected to the MRU RS-485 port.

Power and DIP switch

The PCB includes a power switch (left red box) and a DIP switch (right red box).

  • The DIP switch selects the interface for the analog output:

    • Pushed towards the board edgeRS-232 controls the analog output.

    • Pushed towards the board centerRS-485 controls the analog output.

  • The power switch controls MRU power:

    • Pushed towards the board edge → MRU power disabled.

    • Pushed towards the board center → MRU power enabled.

PCB_junction_box_30_dip_switch_power.png

The power and DIP switch state diagrams are given below.

POWER SWITCH

STATE

FUNCTION

On

Enables MRU power

Off

Cuts MRU power

DIP SWITCH

STATE

FUNCTION

RS-232

Analog output via RS-232

RS-485

Analog output via RS-485

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